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Manufacturing cost reduction services - List of Manufacturers, Suppliers, Companies and Products

Manufacturing cost reduction services Product List

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[Case] 3% reduction in sulfuric acid and neutralizing agent costs due to the reduction of sulfuric acid waste volume.

Introduction of waste visualization and reduction proposals through thorough investigation of processing sequences! Case study on manufacturing cost reduction services.

We would like to introduce a case study of our "Manufacturing Cost Reduction Service," which supports our customers in strengthening their cost competitiveness through consistent responses from cost analysis and improvement proposals to quality impact verification. In semiconductor manufacturing equipment, there was a challenge of wanting to reduce the volume of chemical waste without changing the product processing conditions, but not knowing how to approach it. In response, we implemented waste visualization and reduction proposals through a thorough investigation of the processing sequence. As a result, we were able to maximize effectiveness and avoid risks of quality deterioration thanks to the accumulated technical skills, achieving a total improvement of 3% in the costs of sulfuric acid and neutralizing agents. [Overview] ■ Initiative: Implementation of waste visualization and reduction proposals through thorough investigation of the processing sequence ■ Results: Total improvement of 3% in sulfuric acid and neutralizing agent costs *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Semiconductor Manufacturer Reduces Surface Protective Film Usage by 40%

Deriving the optimal combination of conditions to balance polyimide reduction and quality! Case study on manufacturing cost reduction services.

We would like to introduce a case of our "Manufacturing Cost Reduction Service," which supports customers in strengthening their cost competitiveness through consistent responses from cost analysis and improvement proposals to quality impact verification. A semiconductor manufacturing company faced challenges such as "difficulty in establishing conditions to maintain step coverage while reducing the usage of high-viscosity polyimide." In response, we established reduction conditions for polyimide that ensure quality using multivariate analysis. As a result, we proposed and implemented new conditions based on the model equation, achieving a 40% reduction in usage compared to the previous amount. [Overview] ■ Initiative: Establishment of reduction conditions for polyimide that ensure quality using multivariate analysis ■ Outcome: Achieved a 40% reduction in usage compared to the previous amount *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Metal Film Formation Equipment - 30% Reduction in Material Costs

Achieved 1.5 times the target life! We will introduce examples of cost reduction services in manufacturing.

We will introduce a case of our "Manufacturing Cost Reduction Service," which supports customers in strengthening their cost competitiveness through consistent responses from cost analysis and improvement proposals to quality impact verification. In the metal film formation equipment, there was a challenge of wanting to maximize material usage in equipment where processing results fluctuate based on the duration of material use, while maintaining quality. In response, we extracted key parameters using statistical analysis methods and principles, and proposed optimal conditions. As a result, by identifying phenomena through statistical analysis methods and planning changes, we improved uniformity within the resistance surface, achieving a target life of 1.5 times and a 30% reduction in target cost. [Overview] ■ Efforts: Extracted key parameters using statistical analysis methods and principles, and proposed optimal conditions. ■ Results: Achieved a target life of 1.5 times and a 30% reduction in target cost. *For more details, please refer to the PDF document or feel free to contact us.

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Manufacturing cost reduction service

We support the strengthening of cost efficiency in our customers' manufacturing lines through consistent responses, from cost analysis and improvement proposals to confirming quality impacts.

Do you have any requests such as 'I want to fill specific areas, but there are no specialized technicians' or 'I want to utilize external resources'? Our 'Manufacturing Cost Reduction Service' supports technologies that realize high-quality and high-productivity manufacturing. We do not simply 'reduce costs'; we pursue both the requirements for processing and cost aspects, supporting everything from proposal to implementation of the optimal construction method. 【Service Contents】 ■ Material cost analysis ■ Proposal of new materials ■ Proposal of low-cost parts ■ Evaluation support and condition improvement *For more details, please refer to the PDF document or feel free to contact us.

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